Stretch film is generally used for palletizing, or unitizing multiple items on a pallet to keep them from shifting during shipment. The most common types used are blown or casted film. Is your pallet wrap film yielding optimally or is there room to reduce waste. Stretch film efficiency calculator rocket industrial. Machine films berry plastics manufactures a full line of 20 and 30 stretch machine films ranging from valuepriced films to ultrahighperformance films designed to provide savings in productivity and material usage. The calculation assumes that your machines are set up to use the optimum amount of film, so book your ffp audit to make sure that this is the case. For example, in the briar tee pattern i say that you need to use a fabric with at least 20% stretch. Easily test the stretch rate of hand or machine stretch film. Just enter the values asked for in the fields below and we can generate a small report on what youre actually purchasing. This is merely an easy way to audit film stretch rates.
For a full on site analysis please contact us directly. Use this as a method of auditing and decreasing film usage. Stretch film roll weight, stretch film roll length, stretch film microns to gauge, stretch film gauge to microns. Call us at 18004415090 with questions about stretch film, stretch wrap machines or anything else related to unitized load packaging. Calculates the rolled length of a roll of material when the outside diameter of the material, thickness of the material, and the diameter of the hole in the center or the tube on which the material is wound are given.
The calculator below calculates the theoretical thickness of plastic film using the equation volume x density weight this calculator can be used to calculate the average thickness of plastic film or the thickness of other materials nist traceably. Simply fill out the form below, and the calculator will present your potential savings. This will help forecast film usage as well as signal possible adjustments that may need to be made when wrapping pallets in the warehouse. The astm standard for this method for plastic film is astm e252 the cut and weigh method is often used because it provides a very sound. Maximum performance reduced environmental costs low haulage costs.
An anti static stretch film is often a great option for electronics. Flexpac then worked with the manufacturer to identify improvement opportunities and ultimately brought in a new lantech s3500 stretch wrapper machine to maximize throughput and productivity. Film % stretch most machines are correctly calibrated to 70% stretch, this can vary depending upon condition of prestretch rollers and roller gearing. Use the calculator below to see what the optimum levels are for the loads you wrap a week. This calculator accomodates different methods of packaging case, tray, bundle, pallet, etc. Shrink film sizing formulas and charts this handy shrink film chart is filled with the formulas you need to make sure you are using the right size film for your product on our shrink wrap equipment all shrink wrappers also have a maximum area for a product to fit so it can be wrapped. Find out by using our stretch film efficiency calculator. The thickness of a plastic sheet, or in this case, stretch film. This product is produced with rigorous specifications geared to the agricultural industry.
General purpose and high performance stretch film products. The ffp calculator helps you calculate film usage based on the number of packs you want to produce, together with a number of other useful calculations around film usage. If you would like to know more about ips packaging, call 800. Roll weight calculator for lldpe plastic pallet stretch. Film calculator site stretch film calculator, shrink. Intertape aep amtopp berry plastics sigma paragon itwsignode malpack western plastics choose a product. When applying, the film is to be pulled and stretched around products to obtain tight and secured product loads.
The sales revenue is expected to rise at a cagr of 5. Blown film has a greater puncture and tear resistance, but requires more force to stretch. We can use our film lab to simulate these conditions and come up with the best film at the optimal settings to achieve high performance and minimal waste. The elastic recovery keeps the items tightly bound. Improvements can include using a better film for your. The amount of stretch obtained when applying the film is a massive factor in the overall cost of film and usage. If you dont see what youre looking for, our sales specialists can often find it. The formula below can help you determine whether your product fits into the shrink equipments dimensions. Shrink film wrap shrink wrap is a plastic film, usually polyethylene, polypropylene, or polyvinyl chloride, which is wrapped loosely about another product or container and then made to shrink tightly with a brief application of heat usually in a hot air tunnel. It has shown audiences that there is a lot that goes into making things that are easily taken for granted, and that is perhaps what makes the show so fascinating.
A lighter gauged stretch film can often be used to reduce costs. How stretch film is being used, how equipment is set up and monitored these conditions vary for each film application. Cari barangan untuk dijual, di jual atau bidaan dari penjualpembekal kita. Tama assist knowledge film usage for round bales tama uk. Stretch wrap, also referred to as stretch film, is a type of plastic film that is highly stretchable, used in the packaging and shipping of items, mainly by wrapping them around to keep them intact. Uline stocks a huge selection of stretch wrap including plastic wrap, pallet wrap and stretch film. Download our stretch film guide and savings calculator rapid. Calculator on this page you can see our calculator to determine the difference between what youd obtain with hollowrap compared to traditional brands. Stretch film is a plastic film used to secure, bundle, and stabilize products. Ips packaging is a leading provider of packaging supplies, packaging equipment and packaging solutions. By the entered data, you can calculate the average thickness of the film.
We offer standard economical stretch wrapper with adjustable electromagnetic tention control or with pre stretch unit for saving in stretch film usage. While i wont bore you too much with the details behind how they are manufactured, here are the basics. Stretch wrapper roi calculator industrial packaging. The highly interesting television show how its made has created an interest in learning more about how everyday items are made. This savings on film can pay for the equipment very quickly. We do not recommend you to buy a film thickness measuring device for 5070. Handy conversion tables for stretch film including. Types of stretch film and stretch film applications guide. This film calculation portal is able to uniquely reply almost all questions regarded stretch film and shrink film products. Mulch many landscapers and lawn services use a heavy gauged film to wrap mulch. Please call 320 4854974 direct sales line, 800 5985532 tollfree or email us for pricing, availability and lead times.
Try our 20 convenience film on a 1 disposable extended handle core. Stretch film or pallet wrap that is made of stronger, thinner materials than traditional wrap. Stretch film usually stretches about 100300%, whereas shrink film will typically only stretch to around 5075% before breakage occurs. Stretch wrap or stretch film is a highly stretchable plastic film that is wrapped around items. Insufficient turns of the bale will result in a reduction in film layers on the bale, leading to the possibility of film splits after wrapping. One of our products includes the hollowrap coreless prestretch pallet wrap. Stretch film usage test, pallet stretch wrapper carriage. Typically, most hand applications reach 100% 150% maximum stretch. New stretch wrapper increases throughput by 48% per hour. Calculate plastic film thickness gauge by weight calculator. For companies wrapping hundreds or thousands of pallets annually, determining the amount of stretch film usage and the average stretch rate. An alternative to stretch wrap using triple bottom line. Equivalent cast film uses a multilayered technology to increase the strength of the film while using less petroleum resin, therefore lowering costs.
By simply weighing the stretch film applied and counting the number of revolutions we can determine the level of prestretch provided by the stretch wrapper. If you are still using baler twine for your round bales, you might be interested to compare how much you might be able to save by switching to net wrap. The complete guide to shrink film industrial packaging. Known to be very versatile and handle a variety of applications. The main difference between bundling stretch film and traditional hand or machine stretch film is the roll size. This consumed film quantity calculator makes it possible to calculate the quantity of film you will need to wrap one single pallet on the basis of the usual program or according to the specifications of the packaging technologist. Unfortunately, lots of problems may arise during the use of these products and most of them occur because of the improper delivery and the wrong selection of product.
Another factor that is also taken into consideration is the type of plastic. Do your wrapped loads have the proper load containment to hold loads together during. Containment force calculation cost of stretch film per load load diagonal calculation stretch level calculations film thickness conversions 20 vs. Shrink wrap and stretch films specifications engineering360. Easily test the amount of stretch rate for stretch film. Stretch film is a unique product in the packaging supply chain, primarily because it is designed to be stretched. You can share individual items, entire shopping carts, and shopping lists. Using the length, width and gauge of film calculate the roll weight. Blown stretch film, also known as blown stretch wrap, is created by blowing. How to calculate stretch percentage with free print at. Download our stretch film guide and savings calculator.
The main variable and starting point for stretch films is blown versus cast. Stretch film amount calculator film calculator site stretch film. Bundling stretch film is comparable to most stretch film rolls commonly used to wrap full pallet loads of products. Stretch flex sf1 steelflex cast apmw steelflex plus stretch flex ssc steelflex cast apmw steelflex plus super flex steelflex cast apmw steelflex plus genesys steelflex. Choosing the best stretch film for the application. Stretch film comes in varying gauges, colors and can be used in numerous applications. A wide variety of stretch film price options are available to you, such as usage, feature, and processing type. Stretch film is a commonly used name for multilayer elastic polyethylene film, manufactured with the use of the socalled cast film extrusion technology. Stretch film is one of the largest components of waste in a warehouse or distribution center. Stretch film price, harga in malaysia lelong list of products for sale, auction, wtb or wts for our supplier seller. Variations due to stretching or softness of the material are to be ignored. Linear low density polyethylene lldpe is the base material for manufacturing stretch film. Stretch film roll weight, stretch film roll lenght, stretch film microns to gauge, stretch film gauge to microns. In my sewing patterns created for stretch fabrics i often talk about the required fabric in terms of stretch percentage.
Films are available in 3 and 5 widths for bundling, making jobs easier with handle applicators. Our wrap it right program analyses your stretch wrap usage and finds ways to improve efficiency and reduce waste. Handy conversion tables for stretch film to calculate the following. Find the savings that any form of automation to your stretchwrapping processes can provide you with this easy to use calculator, including stretch film savings. The performance and value of stretch film is completely dependent on proper manipulation, stretching and application of the film. Stretch film usage is based on the variability of the application. Stretch film, made from linear lowdensity polyethylene. Although an estimate, the result allows you to quickly determine if a problem exists on your stretch wrapper.
This product meets our new innovative coreless technology standards and the benefits to a business are great. Flexpac was able to reduce the film used per load by 1. Stretch film our stretchfilm is designed to the needs of the british agricultural climate. The best way to make sure you dont waste film is to properly prestrech it.
Our team of experts is ready to be a resource to your company to identify the optimal machine films solution for your business. Machine blown film has high puncture resistance and oneside slip, but also has a prestretch of 200275%. This consumed film quantity calculator makes it possible to calculate the quantity of film you will need to wrap one single pallet on the basis of the usual program. A company that historically used a full pallet of hand film each month might reduce their usage to 6 pallets per year. Hand and machine stretch film rolls are often offered in widths between 1020 inches.
Arpac calc is used to calculate the amount of packaging material required to package a product and to compare secondary packaging design solutions. For my maternity patterns i generally suggest fabrics with at least 40% stretch i feel like this is the best way of explaining exactly how stretchy your fabric should be to. The film saving calculator will show you just how much. Formula to determine film usage for a specified period.
1323 940 368 231 1510 1511 195 1440 1346 1286 1442 678 628 590 1041 1310 442 941 1373 1113 816 162 1085 193 627 1444 160 1024